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Alternators |
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Starter Motors |
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Integrated flywheel starter generators |
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Mechatronics |
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Electric Motors |
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BLPM Brushless Permanent Magnet Motors |
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Electronic Controllers |
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Cold Forged Metal Parts |
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Other Programmes |
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Aluminium Pressure Die Castings |
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Special Purpose Machines and Devices |
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Projects under development |
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Tools for pressure and die-casting of light metals
Our tools for pressure and die-casting are known for:
- High quality
- High productivity and
- Long tool life
Based on our knowledge and many years of experience we can offer to our customers a complete service
starting from the design of a 3D model of the part and tool, performing of different computer simulations,
through mechanical and heat treatment operations, up to the test casting of test pieces and 3D
measurements according to model, drawing and other customer's specifications.
| FROM 3D MODEL OF PRODUCT ... |
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... 3D MODEL OF TOOL ... |
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| The ground for tool design is a 2D drawing or 3D model of the product to be casted. In case the 3D is not available from the customer, we can construct it using the latest high performance CAD equipment. |
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| ... COMPUTER SIMULATIONS ... |
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... TOOL MANUFACTURING ... |
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For complicated parts - or on customer request - we can carry out different computer simulations in order to uncover possible defects or errors (filling, temperate profile, deformations, porosity ...)
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Tools component parts are machined using up-to-date, high performance CNC machining equipment |
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| ... TO THE CASTING |
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| Casting dimensions are 860 mm x 340 mm x 200 mm |
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Samples of products for the automotive industry made with our tools
 Castings made with pressure casting procedure
 Castings made with die-gravity casting procedure |
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Different products (covers, housings, carriers) for the automotive industry represent
the majority of our production program of tools for pressure and die-casting.
Everyday practice and new market demands confront us with the challenge of designing products having
diverse, complicated shapes - demanding also the employment of the latest knowledge and technology.
The largest casting for which we have made the tool for pressure casting had outside dimensions of
860 mm x 340 mm x 200 mm.
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Sample tool for pressure casting of carrier made of aluminium:
- Single-nest tool with 4 side cores
- Tool dimensions:
870 mm x 860 mm x 440 mm
- Total tool mass:
4.700kg
- Dimensions of the casting:
250 mm x 125 mm x 145 mm
- Trimming tool is also part of the delivery
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